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Bending machines

EMAC-BB-H12

Hybrid hydraulic 3D busbar bending machine, 400 kN, ±0.1°

Beiene EMAC-BB-H12 hybrid hydraulic 3D busbar bending machine
Nominal force
400kN
Bending accuracy
±0.1°
Bending capacity (W × T)
200 × 16mm

Overview

EMAC-BB-H12 is a three-dimensional busbar bending machine with a hybrid hydraulic station. Nominal force is 400 kN and bending capacity is 200 × 16 mm, with a maximum bending stroke of 250 mm and a side gauge stroke of 1200 mm travelling at 80 m/min. Bending accuracy is ±0.1°. Springback is corrected electronically from a compensation table keyed by material, thickness and temper, verified against a first article. The hybrid station holds force more consistently at full stroke on heavy sections than a pure servo drive. Installed power is 6.25 kW and the machine weighs 2600 kg.

Gallery

EMAC-BB-H12 hybrid hydraulic 3D busbar bending machine — detail 1
Beiene busbar processing machinery
Beiene busbar processing machinery

Specifications

Specifications
ParameterValueUnit
Force
Nominal force400kN
Accuracy
Bending accuracy±0.1°
Capacity
Maximum bending stroke250mm
X axis stroke1200mm
Minimum U-bend inner width40mm
Maximum bending angle90°
Bending capacity (W × T)200 × 16mm
Speed
Side gauge speed (X axis)80m/min
Bending head speed (Y axis)0–5m/min
Power
Total installed power6.25kW
Dimensions and weight
Machine dimensions (L × W)2600 × 1500mm
Machine weight2600kg

Features

Key components

ComponentSupplierOrigin
PLC and controlSiemensGermany
SensorsSiemensGermany
Servo motorsSiemensGermany
Servo drivesSiemensGermany
Linear guidewaysHIWINTaiwan
Ball screwsHIWINTaiwan
BearingsNSKJapan

Frequently asked questions

Hybrid hydraulic or pure servo?
Pure servo draws less energy at idle, runs quieter and has no oil to manage, which suits a clean shop and an intermittent duty cycle. The hybrid station holds force better at full stroke on heavy sections and costs less. Both hold ±0.1°. Work that sits near the top of the capacity envelope most days is better served by the hybrid.
How is springback handled?
Electronically, through a compensation table keyed by material, thickness and temper, verified against a first article. Springback is elastic recovery: it rises with the yield-strength-to-modulus ratio and with the radius-to-thickness ratio, so a harder temper needs more overbend for the same finished angle.

Technical background

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